Job Safety Analysis: Traffic Signal Repair Zone Setup

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Step Potential Hazard Control
Receive repair request and gather information Incomplete details, misunderstanding of signal type or failure Confirm signal location, type of failure, traffic volume, and whether police or utility notification is needed
Assess roadway and intersection layout High traffic speeds, limited sight distance, complex intersection geometry Review approach routes, turning lanes, pedestrian crossings, and lighting conditions; identify safest positioning for work vehicles
Inspect traffic control devices Faded signs, damaged cones, malfunctioning arrow board Ensure all signs, cones, channelizers, and portable signals are in good condition; replace defective devices
Don required PPE Low visibility to motorists, risk of struck by collision Wear Class 2 or Class 3 high visibility vest or jacket, hard hat, gloves, and safety glasses before entering intersection
Position work vehicles Motorists colliding with work truck, poor visibility, insufficient buffer Park truck in protective angle; activate beacons; deploy shadow vehicle or crash attenuator if available; avoid blocking pedestrian paths
Set up advance warning signs Motorists unaware of repair activity, sudden lane shifts Place Road Work Ahead, Lane Closed, or Signal Work Ahead signs at appropriate distances; ensure signs are retroreflective and properly oriented
Establish lane or shoulder closure Crew exposed in live lane, confused motorists Use cones or channelizers to create safe workspace; adjust taper length according to MUTCD; maintain clear buffer space
Coordinate with police or utility crews if needed Conflicting instructions, unsafe traffic movements Communicate clearly with other agencies; establish single point of contact for scene coordination
Begin work zone lighting if at night or low visibility Motorists blinded by misaligned lights, shadows hiding workers Aim portable lights downward to illuminate work area; avoid shining lights directly into traffic; verify worker visibility
Maintain safe access to signal cabinet or pole Tripping hazards, stepping into live lane, equipment rollback Keep clear walkway for workers; prevent tools and cables from entering traffic lanes; ensure bucket trucks are stabilized before elevation
Monitor traffic and pedestrian flow Pedestrians entering work zone, vehicles ignoring cones Assign lookout or traffic control supervisor; adjust devices as needed; use portable pedestrian detours if required
Remove temporary controls after work Workers exposed to traffic during takedown Remove devices in reverse order; keep work vehicles in protective position until last cone is retrieved; maintain lookout throughout

Suggested Personal Protective Equipment

  • Hard hat

  • High visibility vest or jacket (Class 3 recommended)

  • Safety glasses

  • Steel toe boots

  • Cut resistant gloves

  • Hearing protection when working near traffic or equipment

  • Long pants and long sleeves

Always have a complete, well-stocked first aid kit available.

JSA Category: Work Zone & Traffic Control Safety

* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.

Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.

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Job Safety Analysis
Step Potential Hazard Control
Receive repair request and gather information Incomplete details, misunderstanding of signal type or failure Confirm signal location, type of failure, traffic volume, and whether police or utility notification is needed
Assess roadway and intersection layout High traffic speeds, limited sight distance, complex intersection geometry Review approach routes, turning lanes, pedestrian crossings, and lighting conditions; identify safest positioning for work vehicles
Inspect traffic control devices Faded signs, damaged cones, malfunctioning arrow board Ensure all signs, cones, channelizers, and portable signals are in good condition; replace defective devices
Don required PPE Low visibility to motorists, risk of struck by collision Wear Class 2 or Class 3 high visibility vest or jacket, hard hat, gloves, and safety glasses before entering intersection
Position work vehicles Motorists colliding with work truck, poor visibility, insufficient buffer Park truck in protective angle; activate beacons; deploy shadow vehicle or crash attenuator if available; avoid blocking pedestrian paths
Set up advance warning signs Motorists unaware of repair activity, sudden lane shifts Place Road Work Ahead, Lane Closed, or Signal Work Ahead signs at appropriate distances; ensure signs are retroreflective and properly oriented
Establish lane or shoulder closure Crew exposed in live lane, confused motorists Use cones or channelizers to create safe workspace; adjust taper length according to MUTCD; maintain clear buffer space
Coordinate with police or utility crews if needed Conflicting instructions, unsafe traffic movements Communicate clearly with other agencies; establish single point of contact for scene coordination
Begin work zone lighting if at night or low visibility Motorists blinded by misaligned lights, shadows hiding workers Aim portable lights downward to illuminate work area; avoid shining lights directly into traffic; verify worker visibility
Maintain safe access to signal cabinet or pole Tripping hazards, stepping into live lane, equipment rollback Keep clear walkway for workers; prevent tools and cables from entering traffic lanes; ensure bucket trucks are stabilized before elevation
Monitor traffic and pedestrian flow Pedestrians entering work zone, vehicles ignoring cones Assign lookout or traffic control supervisor; adjust devices as needed; use portable pedestrian detours if required
Remove temporary controls after work Workers exposed to traffic during takedown Remove devices in reverse order; keep work vehicles in protective position until last cone is retrieved; maintain lookout throughout
Suggested Personal Protective Equipment