Job Safety Analysis: Pump Rail System Repair

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Step Potential Hazard Control
Assess work area Traffic hazards, unstable surface, electrical hazards Perform site walk; set up MUTCD compliant traffic control; ensure good lighting and stable footing
Inspect tools, lifting gear, and PPE Rigging failure, improper tools, damaged PPE Inspect hoist, slings, shackles, and rail components; calibrate gas monitor; replace any defective equipment
Don required PPE Exposure to sewage, aerosols, chemicals Wear gloves, safety glasses or face shield, protective clothing, boots, and respirator if required
Test atmosphere at wet well Hydrogen sulfide, methane, low oxygen, toxic gases Use gas monitor from top to bottom; monitor readings continuously; do not proceed if atmosphere is unsafe
Lockout tagout pump power Unexpected pump start, electric shock Shut off pumps at control panel; apply lockout tagout; verify absence of power
Ventilate wet well Toxic gases, oxygen deficiency Use blower with ducting; ventilate continuously; verify readings remain safe
Open wet well hatch Fall hazards, dropped tools Secure hatch fully open; install temporary railing or barriers around opening
Remove pump to access rails Dropped load, splash hazards, rigging failure Attach pump to hoist; lift slowly; keep all crew clear of suspended load; lay pump on stable surface
Clean guide rails and surrounding area Aerosolized contamination, slips Use vactor or jetting equipment; stay upwind; secure hoses; use face shield
Inspect rail system and brackets Sharp edges, unstable components Visually inspect from safe position; avoid leaning into opening; identify damaged clamps, rails, or fasteners
Remove damaged rail sections Pinch points, dropped materials Use proper tools; maintain firm grip; support rail weight during removal; keep hands clear of pinch zones
Install new or repaired rail sections Misalignment, dropped objects Use alignment tools; secure rails at top and bottom brackets; tighten fasteners gradually and evenly
Verify rail alignment Pump misalignment, seating failure Lower empty lifting ring or test fixture to ensure smooth travel; adjust rails as needed
Reinstall pump Rigging hazards, splash exposure Hoist pump slowly; guide into rails; confirm pump seats properly on discharge connection
Reconnect electrical components Shock hazards, incorrect wiring Ensure lockout remains engaged until all wiring is complete; use insulated tools; keep connectors dry
Restore power and test pump Sudden pump movement, water surge Stand clear during startup; ensure pump travels rails smoothly; verify flow and cycle operation
Close and secure wet well hatch Pinch points, unsecured lid Lower hatch carefully; ensure latch is engaged; remove temporary barriers
Clean and disinfect tools and PPE Cross contamination, splash hazards Rinse tools, boots, and hoist; bag disposable PPE; wash hands thoroughly
Final site inspection Missed hazards, debris, loose hardware Verify pump operates correctly, rails are secured, and site is free of tools or debris
Remove traffic control Exposure to live traffic Remove cones and signs in reverse order; maintain lookout; keep PPE on until area is clear

Suggested Personal Protective Equipment

  • Hard hat

  • Safety glasses or face shield

  • High visibility vest or jacket

  • Steel toe boots

  • Chemical resistant gloves (nitrile or neoprene)

  • Waterproof boots or chest waders

  • Long pants and long sleeves

  • Hearing protection near pumps or generators

  • Respirator when sewer gases or aerosols are present

  • Disposable coveralls for heavy contamination

Always have a complete, well-stocked first aid kit available.

JSA Category: Water and Sewer Department Operations

* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.

Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.

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Job Safety Analysis
Step Potential Hazard Control
Assess work area Traffic hazards, unstable surface, electrical hazards Perform site walk; set up MUTCD compliant traffic control; ensure good lighting and stable footing
Inspect tools, lifting gear, and PPE Rigging failure, improper tools, damaged PPE Inspect hoist, slings, shackles, and rail components; calibrate gas monitor; replace any defective equipment
Don required PPE Exposure to sewage, aerosols, chemicals Wear gloves, safety glasses or face shield, protective clothing, boots, and respirator if required
Test atmosphere at wet well Hydrogen sulfide, methane, low oxygen, toxic gases Use gas monitor from top to bottom; monitor readings continuously; do not proceed if atmosphere is unsafe
Lockout tagout pump power Unexpected pump start, electric shock Shut off pumps at control panel; apply lockout tagout; verify absence of power
Ventilate wet well Toxic gases, oxygen deficiency Use blower with ducting; ventilate continuously; verify readings remain safe
Open wet well hatch Fall hazards, dropped tools Secure hatch fully open; install temporary railing or barriers around opening
Remove pump to access rails Dropped load, splash hazards, rigging failure Attach pump to hoist; lift slowly; keep all crew clear of suspended load; lay pump on stable surface
Clean guide rails and surrounding area Aerosolized contamination, slips Use vactor or jetting equipment; stay upwind; secure hoses; use face shield
Inspect rail system and brackets Sharp edges, unstable components Visually inspect from safe position; avoid leaning into opening; identify damaged clamps, rails, or fasteners
Remove damaged rail sections Pinch points, dropped materials Use proper tools; maintain firm grip; support rail weight during removal; keep hands clear of pinch zones
Install new or repaired rail sections Misalignment, dropped objects Use alignment tools; secure rails at top and bottom brackets; tighten fasteners gradually and evenly
Verify rail alignment Pump misalignment, seating failure Lower empty lifting ring or test fixture to ensure smooth travel; adjust rails as needed
Reinstall pump Rigging hazards, splash exposure Hoist pump slowly; guide into rails; confirm pump seats properly on discharge connection
Reconnect electrical components Shock hazards, incorrect wiring Ensure lockout remains engaged until all wiring is complete; use insulated tools; keep connectors dry
Restore power and test pump Sudden pump movement, water surge Stand clear during startup; ensure pump travels rails smoothly; verify flow and cycle operation
Close and secure wet well hatch Pinch points, unsecured lid Lower hatch carefully; ensure latch is engaged; remove temporary barriers
Clean and disinfect tools and PPE Cross contamination, splash hazards Rinse tools, boots, and hoist; bag disposable PPE; wash hands thoroughly
Final site inspection Missed hazards, debris, loose hardware Verify pump operates correctly, rails are secured, and site is free of tools or debris
Remove traffic control Exposure to live traffic Remove cones and signs in reverse order; maintain lookout; keep PPE on until area is clear
Suggested Personal Protective Equipment