Job Safety Analysis: Main Break Emergency Response

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Step Potential Hazard Control
Receive emergency call and mobilize Rushing, poor communication, incomplete information Gather exact location and break severity; coordinate with dispatch; communicate hazards to crew before departure
Arrive on scene and assess Traffic hazards, flooded roadway, concealed sinkholes, ice in winter Park safely; set up MUTCD compliant work zone; inspect for pavement undermining; assign lookout
Identify utilities and hazards Striking gas, electric, or fiber lines; contaminated water; overhead lines Call for emergency utility locates when possible; hand dig near suspected utilities; look for overhead obstructions
Don appropriate PPE Exposure to water pressure, flying debris, cold water Wear high visibility vest, gloves, boots or waders, hard hat, and safety glasses
Shut down valves to isolate break Valve failure, unexpected water surge, tool kickback Turn valves slowly; approach valves from the side; verify closure through observation; avoid forcing stuck valves
Control water flow and flooding Slips, ground collapse, ice forming in winter Divert flow away from travel lanes; use sandbags; apply salt or sand in freezing conditions; mark hazard zones
Excavate break area Struck by equipment, trench collapse, unstable ground Maintain communication with operator; keep workers outside swing radius; place spoil piles at least two feet from edge
Dewater excavation Pump hazards, suction hazards, contaminated water Use pumps with sediment control; secure hoses; stand clear of intake; wear waterproof PPE
Install shoring or trench box Collapse hazard, pinch points Place shoring before workers enter; use excavator to lower trench box; keep personnel clear during placement
Expose damaged pipe Sudden burst, flying debris, sharp pipe edges Relieve pressure; stand to the side; use hand tools near pipe; avoid striking pipe with equipment
Apply temporary or permanent repair Pinch points, tool slips, heavy components Use appropriate clamps or cut-in sections; lift materials with straps; maintain communication among crew
Inspect repair and restore pressure Sudden leaks, renewed flooding Open valves slowly; monitor repair band; stand clear of pipe during repressurization
Backfill excavation Struck by bucket, unstable trench Remove personnel from trench; backfill in lifts; compact soil carefully; monitor for settling
Restore roadway or shoulder Trip hazards, loose debris Remove spoil; patch pavement temporarily if needed; clear debris from roadway
Final inspection Missed leaks, unstable ground, traffic hazards Check for seepage; confirm proper valve operation; assess shoulder and pavement conditions
Remove traffic control Worker exposure to live traffic Remove devices in reverse order; maintain lookout; keep high visibility PPE on until crew is clear

Suggested Personal Protective Equipment

  • Hard hat

  • Safety glasses or face shield

  • High visibility vest or jacket (Class 3 if roadside)

  • Steel toe boots

  • Waterproof boots or waders

  • Cut resistant gloves

  • Long pants and long sleeves

  • Hearing protection near machinery

  • Respirator if exposed to chlorine smell, sewer cross-connection, or sediment dust

Always have a complete, well-stocked first aid kit available.

JSA Category: Water and Sewer Department Operations

* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.

Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.

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Job Safety Analysis
Step Potential Hazard Control
Receive emergency call and mobilize Rushing, poor communication, incomplete information Gather exact location and break severity; coordinate with dispatch; communicate hazards to crew before departure
Arrive on scene and assess Traffic hazards, flooded roadway, concealed sinkholes, ice in winter Park safely; set up MUTCD compliant work zone; inspect for pavement undermining; assign lookout
Identify utilities and hazards Striking gas, electric, or fiber lines; contaminated water; overhead lines Call for emergency utility locates when possible; hand dig near suspected utilities; look for overhead obstructions
Don appropriate PPE Exposure to water pressure, flying debris, cold water Wear high visibility vest, gloves, boots or waders, hard hat, and safety glasses
Shut down valves to isolate break Valve failure, unexpected water surge, tool kickback Turn valves slowly; approach valves from the side; verify closure through observation; avoid forcing stuck valves
Control water flow and flooding Slips, ground collapse, ice forming in winter Divert flow away from travel lanes; use sandbags; apply salt or sand in freezing conditions; mark hazard zones
Excavate break area Struck by equipment, trench collapse, unstable ground Maintain communication with operator; keep workers outside swing radius; place spoil piles at least two feet from edge
Dewater excavation Pump hazards, suction hazards, contaminated water Use pumps with sediment control; secure hoses; stand clear of intake; wear waterproof PPE
Install shoring or trench box Collapse hazard, pinch points Place shoring before workers enter; use excavator to lower trench box; keep personnel clear during placement
Expose damaged pipe Sudden burst, flying debris, sharp pipe edges Relieve pressure; stand to the side; use hand tools near pipe; avoid striking pipe with equipment
Apply temporary or permanent repair Pinch points, tool slips, heavy components Use appropriate clamps or cut-in sections; lift materials with straps; maintain communication among crew
Inspect repair and restore pressure Sudden leaks, renewed flooding Open valves slowly; monitor repair band; stand clear of pipe during repressurization
Backfill excavation Struck by bucket, unstable trench Remove personnel from trench; backfill in lifts; compact soil carefully; monitor for settling
Restore roadway or shoulder Trip hazards, loose debris Remove spoil; patch pavement temporarily if needed; clear debris from roadway
Final inspection Missed leaks, unstable ground, traffic hazards Check for seepage; confirm proper valve operation; assess shoulder and pavement conditions
Remove traffic control Worker exposure to live traffic Remove devices in reverse order; maintain lookout; keep high visibility PPE on until crew is clear
Suggested Personal Protective Equipment