Job Safety Analysis: Lift Station Electrical Troubleshooting

Print
Step Potential Hazard Control
Assess work area Traffic, standing water, uneven ground, poor lighting Conduct site assessment; set up MUTCD compliant traffic control; verify stable footing
Inspect tools, PPE, and electrical gear Damaged insulated tools, expired arc flash PPE, defective meter Inspect multimeter, voltage tester, insulated hand tools, and PPE; replace any defective items
Don required PPE Electrical shock, arc flash, sewer exposure Wear safety glasses, gloves, arc flash PPE if required, steel toe boots, and protective clothing
Review electrical diagrams and equipment history Misidentification of components, incorrect assumptions Confirm panel labeling; review pump control logic; establish troubleshooting plan
Lockout tagout electrical power Accidental energization, pump startup Shut off breakers and control circuits; apply LOTO tags; verify zero energy with meter
Test atmosphere before opening wet well or dry well (if needed) Hydrogen sulfide, methane, low oxygen Use gas monitor at top and mid levels; ventilate space if needed; do not enter during troubleshooting
Open control panel Arc flash, shock, dropped tools Stand to the side when opening; use insulated tools; maintain panel door securely
Verify power status with test instruments Unexpected voltage, shock hazard Use properly rated meter; test meter on known live source before and after testing circuit
Inspect wiring, relays, and components Contact with live parts, short circuits Keep circuits de energized until testing; handle wires with insulated tools; avoid reaching past energized sections
Troubleshoot floats, sensors, and pump controls Unexpected pump start during testing Keep LOTO in place; manually test floats with circuits de energized; use dry hands and insulated tools
Restore temporary power for testing (if required) Arc flash, unintentional energization Use lowest energy setting possible; stand clear during energization; reapply lockout immediately after testing
Document and repair faults Incorrect wiring, tool slip Follow wiring diagrams; verify correct replacement parts; secure wires to prevent future shorts
Verify proper operation of alarms and controls Unexpected pump cycling Test high water alarms, pump alternators, and SCADA signals; keep clear of wet well openings
Close and secure control panel Pinch points, unsecured door Close door fully; fasten latches; ensure no tools remain inside
Remove lockout tagout and restore power Uncontrolled startup Ensure all personnel are clear; re energize circuits gradually; monitor pump behavior
Final system test Shock hazards, electrical load issues Verify pump run sequences, alarms, and power draw; listen for abnormal sounds
Clean tools and equipment Contamination from sewage or wet well vapor Wipe tools clean; dispose of contaminated PPE; wash hands thoroughly
Final site inspection Trip hazards, leftover debris Confirm panel is secure, area is clean, and equipment is functioning
Remove traffic control Exposure to traffic Remove cones and signs in reverse order; maintain lookout; keep PPE on until clear

Suggested Personal Protective Equipment

  • Hard hat

  • Safety glasses or face shield

  • High visibility vest or jacket

  • Electrical rated gloves (per department policy)

  • Arc flash PPE when required

  • Steel toe boots

  • Long pants and long sleeves

  • Hearing protection near pumps or generators

  • Respirator if working near sewage aerosols

  • Disposable coveralls for contamination risks

Always have a complete, well-stocked first aid kit available.

JSA Category: Water and Sewer Department Operations

* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.

Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.

Thank you to our primary sponsor, Roadwurx, which is a simple asset management platform for small public works and road departments.

Job Safety Analysis
Step Potential Hazard Control
Assess work area Traffic, standing water, uneven ground, poor lighting Conduct site assessment; set up MUTCD compliant traffic control; verify stable footing
Inspect tools, PPE, and electrical gear Damaged insulated tools, expired arc flash PPE, defective meter Inspect multimeter, voltage tester, insulated hand tools, and PPE; replace any defective items
Don required PPE Electrical shock, arc flash, sewer exposure Wear safety glasses, gloves, arc flash PPE if required, steel toe boots, and protective clothing
Review electrical diagrams and equipment history Misidentification of components, incorrect assumptions Confirm panel labeling; review pump control logic; establish troubleshooting plan
Lockout tagout electrical power Accidental energization, pump startup Shut off breakers and control circuits; apply LOTO tags; verify zero energy with meter
Test atmosphere before opening wet well or dry well (if needed) Hydrogen sulfide, methane, low oxygen Use gas monitor at top and mid levels; ventilate space if needed; do not enter during troubleshooting
Open control panel Arc flash, shock, dropped tools Stand to the side when opening; use insulated tools; maintain panel door securely
Verify power status with test instruments Unexpected voltage, shock hazard Use properly rated meter; test meter on known live source before and after testing circuit
Inspect wiring, relays, and components Contact with live parts, short circuits Keep circuits de energized until testing; handle wires with insulated tools; avoid reaching past energized sections
Troubleshoot floats, sensors, and pump controls Unexpected pump start during testing Keep LOTO in place; manually test floats with circuits de energized; use dry hands and insulated tools
Restore temporary power for testing (if required) Arc flash, unintentional energization Use lowest energy setting possible; stand clear during energization; reapply lockout immediately after testing
Document and repair faults Incorrect wiring, tool slip Follow wiring diagrams; verify correct replacement parts; secure wires to prevent future shorts
Verify proper operation of alarms and controls Unexpected pump cycling Test high water alarms, pump alternators, and SCADA signals; keep clear of wet well openings
Close and secure control panel Pinch points, unsecured door Close door fully; fasten latches; ensure no tools remain inside
Remove lockout tagout and restore power Uncontrolled startup Ensure all personnel are clear; re energize circuits gradually; monitor pump behavior
Final system test Shock hazards, electrical load issues Verify pump run sequences, alarms, and power draw; listen for abnormal sounds
Clean tools and equipment Contamination from sewage or wet well vapor Wipe tools clean; dispose of contaminated PPE; wash hands thoroughly
Final site inspection Trip hazards, leftover debris Confirm panel is secure, area is clean, and equipment is functioning
Remove traffic control Exposure to traffic Remove cones and signs in reverse order; maintain lookout; keep PPE on until clear
Suggested Personal Protective Equipment