Job Safety Analysis: Recycling Center Operations

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Step Potential Hazard Control
Conduct pre shift inspection Equipment defects, lighting failures, floor hazards Inspect balers, conveyors, loader, forklift, and PPE; check floors for spills, debris, or ice
Don required PPE Cuts, dust, chemical exposure Wear gloves, eye protection, high visibility gear, boots, and respiratory protection if needed
Direct traffic flow for customers Vehicle collisions, pedestrians in unsafe areas Use cones and signage; designate drop zones; maintain safe separation between vehicles and workers
Assist customers unloading materials Sharp edges, heavy objects, sudden vehicle movement Stay visible to drivers; stand clear of unloading path; use team lifting when needed
Sort materials manually Cuts from glass and metal, needle sticks, contamination Inspect materials visually; wear cut resistant gloves; avoid compacting bags by hand; isolate hazardous items
Load conveyor or sorting lines Pinch points, struck by moving belts Keep hands away from moving parts; do not wear loose clothing; shut down equipment before clearing jams
Operate baler or compactor Crush hazards, hydraulic failures Follow lockout tagout before maintenance; keep clear of bale chamber; never bypass safety interlocks
Transport bales or pallets with forklift Tipovers, poor visibility, pedestrian hazards Use trained operators only; sound horn at blind corners; maintain pedestrian exclusion zones
Manage glass and sharp recyclables Lacerations, flying shards Use heavy gloves, face shield, and controlled handling; sweep glass with proper tools
Handle electronics or e waste Broken components, battery fires, chemical exposure Place electronics gently; isolate lithium batteries; follow hazardous handling rules
Manage cardboard and plastics Dust inhalation, trip hazards Maintain clear walkways; use dust masks; stack materials properly to prevent collapse
Clean up spills or scattered materials Slips, chemical exposure Use tools, not hands; mark wet areas; clean promptly; ventilate if chemical containers rupture
Interact with public Distractions, misunderstandings Provide clear instructions; maintain safe distance from moving vehicles; use hand signals
Operate loader or roll off truck (if applicable) Striking containers, blind spots Use trained operators only; maintain slow speeds; use spotter when backing
Conduct end of day cleanup Sharp debris, heavy lifting Wear full PPE; use proper lifting techniques; dispose of hazardous materials separately
Secure facility Unauthorized access, stored equipment hazards Lock gates; shut down equipment; store chemicals and batteries safely

Suggested Personal Protective Equipment

  • High visibility vest or jacket

  • Steel toe boots

  • Cut resistant gloves

  • Safety glasses or face shield

  • Hearing protection near heavy equipment

  • Dust mask or respirator as needed

  • Long pants and long sleeves

Additional Best Practices

  • Always assume bags contain sharp objects.

  • Maintain clear separation between public drop off areas and equipment operating zones.

  • Train all employees on hazard recognition for mixed recyclables.

  • Never allow public inside employee only processing zones.

  • Keep fire extinguishers readily accessible due to increased battery fire risks.

  • Establish a documented lockout tagout program for balers and conveyors.

Always have a complete, well-stocked first aid kit available.

JSA Category: Solid Waste and Recycling Operations

* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.

Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.

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Job Safety Analysis
Step Potential Hazard Control
Conduct pre shift inspection Equipment defects, lighting failures, floor hazards Inspect balers, conveyors, loader, forklift, and PPE; check floors for spills, debris, or ice
Don required PPE Cuts, dust, chemical exposure Wear gloves, eye protection, high visibility gear, boots, and respiratory protection if needed
Direct traffic flow for customers Vehicle collisions, pedestrians in unsafe areas Use cones and signage; designate drop zones; maintain safe separation between vehicles and workers
Assist customers unloading materials Sharp edges, heavy objects, sudden vehicle movement Stay visible to drivers; stand clear of unloading path; use team lifting when needed
Sort materials manually Cuts from glass and metal, needle sticks, contamination Inspect materials visually; wear cut resistant gloves; avoid compacting bags by hand; isolate hazardous items
Load conveyor or sorting lines Pinch points, struck by moving belts Keep hands away from moving parts; do not wear loose clothing; shut down equipment before clearing jams
Operate baler or compactor Crush hazards, hydraulic failures Follow lockout tagout before maintenance; keep clear of bale chamber; never bypass safety interlocks
Transport bales or pallets with forklift Tipovers, poor visibility, pedestrian hazards Use trained operators only; sound horn at blind corners; maintain pedestrian exclusion zones
Manage glass and sharp recyclables Lacerations, flying shards Use heavy gloves, face shield, and controlled handling; sweep glass with proper tools
Handle electronics or e waste Broken components, battery fires, chemical exposure Place electronics gently; isolate lithium batteries; follow hazardous handling rules
Manage cardboard and plastics Dust inhalation, trip hazards Maintain clear walkways; use dust masks; stack materials properly to prevent collapse
Clean up spills or scattered materials Slips, chemical exposure Use tools, not hands; mark wet areas; clean promptly; ventilate if chemical containers rupture
Interact with public Distractions, misunderstandings Provide clear instructions; maintain safe distance from moving vehicles; use hand signals
Operate loader or roll off truck (if applicable) Striking containers, blind spots Use trained operators only; maintain slow speeds; use spotter when backing
Conduct end of day cleanup Sharp debris, heavy lifting Wear full PPE; use proper lifting techniques; dispose of hazardous materials separately
Secure facility Unauthorized access, stored equipment hazards Lock gates; shut down equipment; store chemicals and batteries safely
Suggested Personal Protective Equipment


Additional Best Practices