| Step | Potential Hazard | Control |
|---|---|---|
| Assess work area | Uneven ground, traffic exposure, blind spots, overhead hazards, soft shoulders | Walk site; identify hazards; mark work zone; use cones if near roadways; assign lookout to monitor surroundings |
| Inspect loader | Hydraulic leaks, worn tires, loose cutting edge, malfunctioning lights or alarms | Perform pre start inspection; test steering, brakes, backup alarm, bucket controls, and lighting; remove unsafe equipment from service |
| Don required PPE | Eye injuries, struck by hazards, hearing damage | Wear all required PPE before entering work area or cab |
| Mount and dismount safely | Slips, falls, grabbing unstable surfaces | Use three points of contact; keep steps clear of mud and ice; never jump from machine |
| Start and position loader | Backing hazards, blind spots, contact with vehicles or crew | Use backup camera and mirrors; use spotter when backing; activate beacons; maintain safe clearance from obstacles |
| Scoop or lift material | Falling material, bucket rollback, machine tipping | Approach pile slowly; keep bucket low while traveling; avoid overloading; lift only from level ground; keep crew out of loader path |
| Carrying material | Obstructed visibility, tipping on uneven terrain | Travel with bucket low for visibility; avoid sudden turns; reduce speed on slopes; never carry elevated loads |
| Dumping material | Struck by bucket, falling debris, loader contacting truck | Use hand signals or radios when working with truck; dump from safe height; ensure no one is behind or under bucket at any time |
| Working near edges or slopes | Machine sliding, rollover hazard | Maintain safe distance from drop offs; work parallel to slope whenever possible; avoid lifting heavy loads on uneven ground |
| Maintain communication | Miscommunication leading to collisions or unsafe actions | Use agreed upon hand signals or radios; stop if communication is unclear or lost |
| Parking and shutdown | Machine movement, hot components | Park on level ground; lower bucket to ground; set parking brake; shut off engine; remove key |
| Post operation inspection | Leaks, loose hardware, unnoticed damage | Walk around machine; check tires, hoses, and bucket; report and repair deficiencies |
| Remove traffic control | Worker exposure to live lanes during takedown | Remove cones and signs in reverse order; use lookout; keep PPE on until roadway is clear |
Hard hat
Safety glasses
High visibility vest
Steel toe boots
Cut resistant gloves
Hearing protection
Long pants and long sleeves
Always have a complete, well-stocked first aid kit available.
JSA Category: Heavy Equipment Operations
* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.
Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.
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| Step | Potential Hazard | Control |
|---|---|---|
| Assess work area | Uneven ground, traffic exposure, blind spots, overhead hazards, soft shoulders | Walk site; identify hazards; mark work zone; use cones if near roadways; assign lookout to monitor surroundings |
| Inspect loader | Hydraulic leaks, worn tires, loose cutting edge, malfunctioning lights or alarms | Perform pre start inspection; test steering, brakes, backup alarm, bucket controls, and lighting; remove unsafe equipment from service |
| Don required PPE | Eye injuries, struck by hazards, hearing damage | Wear all required PPE before entering work area or cab |
| Mount and dismount safely | Slips, falls, grabbing unstable surfaces | Use three points of contact; keep steps clear of mud and ice; never jump from machine |
| Start and position loader | Backing hazards, blind spots, contact with vehicles or crew | Use backup camera and mirrors; use spotter when backing; activate beacons; maintain safe clearance from obstacles |
| Scoop or lift material | Falling material, bucket rollback, machine tipping | Approach pile slowly; keep bucket low while traveling; avoid overloading; lift only from level ground; keep crew out of loader path |
| Carrying material | Obstructed visibility, tipping on uneven terrain | Travel with bucket low for visibility; avoid sudden turns; reduce speed on slopes; never carry elevated loads |
| Dumping material | Struck by bucket, falling debris, loader contacting truck | Use hand signals or radios when working with truck; dump from safe height; ensure no one is behind or under bucket at any time |
| Working near edges or slopes | Machine sliding, rollover hazard | Maintain safe distance from drop offs; work parallel to slope whenever possible; avoid lifting heavy loads on uneven ground |
| Maintain communication | Miscommunication leading to collisions or unsafe actions | Use agreed upon hand signals or radios; stop if communication is unclear or lost |
| Parking and shutdown | Machine movement, hot components | Park on level ground; lower bucket to ground; set parking brake; shut off engine; remove key |
| Post operation inspection | Leaks, loose hardware, unnoticed damage | Walk around machine; check tires, hoses, and bucket; report and repair deficiencies |
| Remove traffic control | Worker exposure to live lanes during takedown | Remove cones and signs in reverse order; use lookout; keep PPE on until roadway is clear |
Hard hat
Safety glasses
High visibility vest
Steel toe boots
Cut resistant gloves
Hearing protection
Long pants and long sleeves