Job Safety Analysis: Portable Band Saw

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Step Potential Hazard Control
Inspect saw, blade, cord, and guards Damaged blade, exposed wiring, missing guards, tool failure Ensure blade is properly tensioned and free of cracks, confirm guards are installed, check cord for damage before use
Select and install correct blade Cuts from sharp teeth, incorrect blade selection Choose appropriate blade for material, install with saw unplugged or battery removed, verify tension
Secure workpiece Work shifting during cut, pinch points, dropped material Use clamps or vise to secure work, ensure stable footing and work surface
Don PPE and prepare work area Flying debris, poor visibility, tripping hazards Wear safety glasses and face shield, clear area of bystanders, remove clutter
Position saw and begin cut Kickback, blade binding, hand injury Maintain firm two handed grip, keep hands away from blade path, start saw before contacting material
Continue cutting through material Sparks, flying chips, loss of control Keep steady pressure, avoid twisting the saw, maintain body balance, pause if blade begins to bind
Remove cut material Burns, sharp edges, dropped material Allow material to cool, wear gloves, lift and store edges carefully
Shut down and store saw Accidental startup, blade contact Turn off saw, remove battery or unplug, wait for blade to stop completely before setting down
Clean work area Metal shavings, slip or trip hazards Brush chips away, collect scraps, store saw and blades safely

Suggested Personal Protective Equipment

  • Safety glasses with side shields

  • Full face shield when cutting heavier stock

  • Hearing protection

  • Cut resistant gloves for material handling only, never while cutting

  • Sturdy work clothing

  • Steel toe boots

  • High visibility vest when working near vehicles or equipment

Always have a complete, well-stocked first aid kit available.

JSA Category: General Maintenance and Shop Operations

* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.

Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.

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Job Safety Analysis
Step Potential Hazard Control
Inspect saw, blade, cord, and guards Damaged blade, exposed wiring, missing guards, tool failure Ensure blade is properly tensioned and free of cracks, confirm guards are installed, check cord for damage before use
Select and install correct blade Cuts from sharp teeth, incorrect blade selection Choose appropriate blade for material, install with saw unplugged or battery removed, verify tension
Secure workpiece Work shifting during cut, pinch points, dropped material Use clamps or vise to secure work, ensure stable footing and work surface
Don PPE and prepare work area Flying debris, poor visibility, tripping hazards Wear safety glasses and face shield, clear area of bystanders, remove clutter
Position saw and begin cut Kickback, blade binding, hand injury Maintain firm two handed grip, keep hands away from blade path, start saw before contacting material
Continue cutting through material Sparks, flying chips, loss of control Keep steady pressure, avoid twisting the saw, maintain body balance, pause if blade begins to bind
Remove cut material Burns, sharp edges, dropped material Allow material to cool, wear gloves, lift and store edges carefully
Shut down and store saw Accidental startup, blade contact Turn off saw, remove battery or unplug, wait for blade to stop completely before setting down
Clean work area Metal shavings, slip or trip hazards Brush chips away, collect scraps, store saw and blades safely
Suggested Personal Protective Equipment