| Step | Potential Hazard | Control |
|---|---|---|
| Inspect machine and work area | Damaged machine components, hydraulic leaks, clutter, slip hazards | Check for leaks, verify controls function properly, inspect clamps and bead breaker, keep floor clean and dry |
| Secure wheel on machine | Pinched fingers, dropped wheel, improper clamping | Use proper lifting technique, secure wheel using manufacturer clamp instructions, keep hands clear of moving parts |
| Deflate tire completely | Tire explosion, debris, hearing injury | Remove valve core to fully deflate tire, stand clear of sidewalls, verify pressure is zero before breaking bead |
| Break the bead | Pinch points, sudden movement of bead breaker, flying debris | Maintain stable posture, keep hands away from bead breaker shoe, use controlled pressure |
| Remove tire from rim | Strained muscles, tool slippage, hand injury | Use tire irons correctly, keep hands clear of pinch points, avoid excessive force, rotate wheel as needed |
| Install new tire on rim | Pinched fingers, bead damage | Lubricate bead properly, guide tire evenly, avoid forcing bead over rim, keep hands clear of machine components |
| Inflate tire | Tire explosion, hose failure, flying debris | Use clip-on air chuck, stand to the side of tire, use inflation cage if available, inflate slowly to recommended pressure |
| Check for leaks and seat beads | Tire bursting, improper bead seating | Never stand in front of rotating assembly, visually inspect bead seating from the side, use soapy solution for leak checks |
| Remove wheel from machine | Dropped wheel, back strain | Use proper lifting technique, ensure machine components are out of the way before removing wheel |
| Clean work area | Slip hazards, lost tools, debris | Remove excess lubricant, sweep rubber scraps, return tools and valve cores to storage |
Safety glasses with side shields
Mechanic gloves
Steel toe boots
Hearing protection if needed
High visibility vest when working near vehicle bays
Avoid loose clothing or jewelry
Always have a complete, well-stocked first aid kit available.
JSA Category: General Maintenance and Shop Operations
* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.
Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.
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| Step | Potential Hazard | Control |
|---|---|---|
| Inspect machine and work area | Damaged machine components, hydraulic leaks, clutter, slip hazards | Check for leaks, verify controls function properly, inspect clamps and bead breaker, keep floor clean and dry |
| Secure wheel on machine | Pinched fingers, dropped wheel, improper clamping | Use proper lifting technique, secure wheel using manufacturer clamp instructions, keep hands clear of moving parts |
| Deflate tire completely | Tire explosion, debris, hearing injury | Remove valve core to fully deflate tire, stand clear of sidewalls, verify pressure is zero before breaking bead |
| Break the bead | Pinch points, sudden movement of bead breaker, flying debris | Maintain stable posture, keep hands away from bead breaker shoe, use controlled pressure |
| Remove tire from rim | Strained muscles, tool slippage, hand injury | Use tire irons correctly, keep hands clear of pinch points, avoid excessive force, rotate wheel as needed |
| Install new tire on rim | Pinched fingers, bead damage | Lubricate bead properly, guide tire evenly, avoid forcing bead over rim, keep hands clear of machine components |
| Inflate tire | Tire explosion, hose failure, flying debris | Use clip-on air chuck, stand to the side of tire, use inflation cage if available, inflate slowly to recommended pressure |
| Check for leaks and seat beads | Tire bursting, improper bead seating | Never stand in front of rotating assembly, visually inspect bead seating from the side, use soapy solution for leak checks |
| Remove wheel from machine | Dropped wheel, back strain | Use proper lifting technique, ensure machine components are out of the way before removing wheel |
| Clean work area | Slip hazards, lost tools, debris | Remove excess lubricant, sweep rubber scraps, return tools and valve cores to storage |
Safety glasses with side shields
Mechanic gloves
Steel toe boots
Hearing protection if needed
High visibility vest when working near vehicle bays
Avoid loose clothing or jewelry