| Step | Potential Hazard | Control |
|---|---|---|
| Assess work area | Moving equipment, slipping hazards, poor lighting | Park equipment on level ground; shut off engine; chock wheels; ensure adequate lighting; establish safe workspace |
| Inspect grease gun and lubrication tools | Cracked hoses, clogged nozzles, damaged fittings | Check gun function; clean nozzle; replace worn or damaged components before use |
| Don required PPE | Grease exposure to eyes or hands, slips, cuts | Wear gloves and safety glasses; avoid loose clothing around moving parts |
| Shut down and secure equipment | Unexpected machine movement, contact with hot or moving parts | Turn off engine; set parking brake; remove key; lower all attachments to the ground |
| Identify lubrication points | Pinch points, sharp edges, awkward positions | Review operator manual; locate fittings; approach from safe angle; use creepers or mats if needed |
| Begin greasing fittings | Burst fittings, injection injury, hand pinching | Use proper pressure; avoid placing finger near coupler; keep hands clear of tight spaces; wipe excess grease to avoid slip hazards |
| Lubricate pivot points and moving parts | Contact with sharp edges, sudden movement if equipment not secured | Confirm hydraulic pressure is released; ensure all parts are fully lowered; never place hands in pinch zones |
| Inspect for leaks and damaged components | High pressure leaks, slipping on spilled fluids | Check hoses, fittings, pins, and seals; clean up drips immediately; report damaged parts for repair |
| Refill or change lubricants | Spills causing slips, skin irritation, improper disposal | Use funnels; wipe spills promptly; dispose of oils and grease according to environmental regulations |
| Record maintenance | Missed lubrication intervals, lack of maintenance history | Document each lubrication point serviced and any defects found; update maintenance logs |
| Restart equipment | Unexpected movement, unrecognized hazards | Ensure tools are removed; verify all guards are in place; start equipment only after area is clear |
| Final workspace cleanup | Slip hazards, trip hazards | Clean grease drips and used rags; store tools properly; dispose of waste correctly |
| Remove traffic control (if used) | Worker exposure to moving equipment or traffic | Remove cones or barriers after equipment is secure and area is safe |
Safety glasses
Cut resistant gloves
Steel toe boots
High visibility vest if working in a shared equipment area
Long pants and long sleeves
Hearing protection if other equipment is running nearby
Always have a complete, well-stocked first aid kit available.
JSA Category: General Maintenance and Shop Operations
* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.
Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.
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| Step | Potential Hazard | Control |
|---|---|---|
| Assess work area | Moving equipment, slipping hazards, poor lighting | Park equipment on level ground; shut off engine; chock wheels; ensure adequate lighting; establish safe workspace |
| Inspect grease gun and lubrication tools | Cracked hoses, clogged nozzles, damaged fittings | Check gun function; clean nozzle; replace worn or damaged components before use |
| Don required PPE | Grease exposure to eyes or hands, slips, cuts | Wear gloves and safety glasses; avoid loose clothing around moving parts |
| Shut down and secure equipment | Unexpected machine movement, contact with hot or moving parts | Turn off engine; set parking brake; remove key; lower all attachments to the ground |
| Identify lubrication points | Pinch points, sharp edges, awkward positions | Review operator manual; locate fittings; approach from safe angle; use creepers or mats if needed |
| Begin greasing fittings | Burst fittings, injection injury, hand pinching | Use proper pressure; avoid placing finger near coupler; keep hands clear of tight spaces; wipe excess grease to avoid slip hazards |
| Lubricate pivot points and moving parts | Contact with sharp edges, sudden movement if equipment not secured | Confirm hydraulic pressure is released; ensure all parts are fully lowered; never place hands in pinch zones |
| Inspect for leaks and damaged components | High pressure leaks, slipping on spilled fluids | Check hoses, fittings, pins, and seals; clean up drips immediately; report damaged parts for repair |
| Refill or change lubricants | Spills causing slips, skin irritation, improper disposal | Use funnels; wipe spills promptly; dispose of oils and grease according to environmental regulations |
| Record maintenance | Missed lubrication intervals, lack of maintenance history | Document each lubrication point serviced and any defects found; update maintenance logs |
| Restart equipment | Unexpected movement, unrecognized hazards | Ensure tools are removed; verify all guards are in place; start equipment only after area is clear |
| Final workspace cleanup | Slip hazards, trip hazards | Clean grease drips and used rags; store tools properly; dispose of waste correctly |
| Remove traffic control (if used) | Worker exposure to moving equipment or traffic | Remove cones or barriers after equipment is secure and area is safe |
Safety glasses
Cut resistant gloves
Steel toe boots
High visibility vest if working in a shared equipment area
Long pants and long sleeves
Hearing protection if other equipment is running nearby